OUR WORK : Remote Machine Monitoring & Diagnostics
WHY PdMechanics ?
Remote monitoring and diagnostics require a multi-disciplinary approach. PdMechanics team consists of engineers experienced in industrial facility operation, predictive maintenance, data analysis, and machinery diagnostics. We combine our hands-on operation and maintenance experience with advanced analytics to provide accurate predictions and increase reliability.
Increased
Production
PdMechanics uses advanced analytics, asset, and process data to detect machinery faults at early stage and minimize unplanned downtime.
Reduced
Costs
Our machinery diagnostics with over 85% accuracy enable optimum maintenance plannings with minimum efforts, increase asset life, reduce operations and maintenance costs.
RECENT POSTS
Confused About the Wireless Vibration Sensor Options Available in the Market? Keep in Mind These Key Aspects to Make the Right Choice.
There are various types and brands of wireless vibration sensors in the Industrial Internet of Things (IIoT) market. The increased number of wireless sensor options with different properties have brought complexity to potential customers.
Case History – Online Monitoring of Induced Draft Air Fans in the Cement Industry.
Induced draft (ID) air fans are critical assets in the cement industry for the continuous operation of the rotary kilns. ID fans handle hot flue gases and discharge them into the atmosphere through a chimney.
Nine Key Points to Execute a Successful Online Diagnostics Project.
Industrial Internet of Things (IIoT) finds many application fields today in the industry by connecting assets to each other, gathering data, and transferring it to other internet-enabled systems.
INDUSTRIES
Cement
Concrete is the second most widely consumed material in the world after water. In an environment of growing competition, the cement industry is looking at ways to improve operational efficiency and reduce maintenance costs. Records indicate that most of the production losses in cement plants are related to the failures of heavy rotating machines installed in the open environment, such as crushers, mills and kilns. PdMechanics, with its industry-specific experience, provides remote condition monitoring and diagnostics services to cement plants and increases operational reliability.
Water
Public utility and private companies in the water sector have numerous remotely located pump stations that supply water for industrial, commercial, irrigation and public purposes. Tracking the remote assets’ health condition in a centralized manner and increasing the maintenance efficiency is a challenge for the sector. PdMechanics monitors the health status of remote electrical motors, pumps, compressors in a centralized way and provides diagnostics feedbacks to site teams to minimize maintenance costs and extend asset lifetimes.
Steel
Pumps, fans, motors and gearboxes are the common critical assets in the metal industry. Besides the significant financial losses due to asset downtimes, the asset performance deterioration yields end-product quality issues. Industry-specific critical assets such as electric arc furnaces with turrent bearings and production cranes require specific monitoring and analytics capabilities to evaluate asset health conditions and detect developing faults. PdMechanics offers industry-specific engineering solutions for the metal plants to gain insight from the asset data.
Power
The high operation costs and the financial risks of unplanned downtimes push power plants to look at ways to increase operational reliability. As in many other industries, one of the significant obstacles in adapting the Industry 4.0 predictive maintenance technologies is the lack of adequate in-house resources to initiate and sustain an effective predictive maintenance program. PdMechanics provides cost-effective plant-wide asset condition monitoring and diagnostics engineering services for power plants’ critical assets.